My Sportster Page
Here are some pics of the 1972 Sportster I built
from a basket case.  To my knowledge it is the only stroked Thunderhead equipped Sportster in existence. 
T

TECHNICAL
Ignition                                                       Crane single fire
Clutch                                                            Barnett / Tamer II
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Engine

Displacement                                        74 cubic inches
Bore                                                              Stock
Stroke                                                        4 5/8"
Compression                                         10.5 to 1
Heads                                                            Robison Thunderheads
Pistons                                                       Arias forged
Cams                                                             Andrews "X"
Rods and Flywheels                       S&S
Carb                                                               Mikuni 42mm
Intake                                                             Custom made                               here to add



Exhaust                                                      Supertrapp slip-ons                    
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Chassis

Frame                                                            Widened for late model rear fender
Shocks                                                       Progressive Suspension
Fork springs                                           Progressive Suspension
Brakes                                                        Front: GMA    Rear: Stock drum
Gas tank                                                     King Sporty
Paint                                                               Imron black
Wheels:                                                       Front: 19" Borani 
                                                                            Rear: Stock 16"                              
THIS BIKE IS FOR SALE
Facts

Robison Thunderheads werecmanufactured briefly in the early 1980's.reThey were loosely based on the XR 750 style head,o and featured similar valve angles and combustion chamber.   Being of a single carb design they would not flow as well as the XR head, but were a significant improvement over the factory Ironhead.  According to dyno
tests conducted by a popular magazine, they offered approximately
20 bolt-on horsepower.   Some sources have estimated that as few as
300 sets were sold before the company went out of business for
financial reasons.

The Thunderhead kits included heads, rocker boxes, pushrods and
pushrod tubes, and a small bushing to restrict the total advance of the
ignition timing weights to 28 degrees.   Rocker arms had to be sent to Robison to be modified, and a special reamer was provided on loan to
clearance cylinder barrels for the pushrod tubes, which interfaced with
the heads at a different angle from the stock units.

Performance

A published test inicated that a stock 1000cc Sportster equipped with
Thunderheads was pretty well a neck and neck match for a Honda
750  4 of the same era.  The present machine is stroked and otherwise
modified with modern cams, exhaust, single-fire ignition, and a Mikuni
42.  It is considerably quicker than the 1000cc model tested. 

I also own a 1996 1200 Sportster equipped with Lightning heads, Screaming Eagle cams, a Crane HI-4E ignition, and a Thunderheader exhaust.  Subjectively, the Thunderhead equipped  72 is considerably quicker on the bottom end and in midrange roll-on acceleration.  It
easily does second gear throttle wheelies.  The Evo seems to be quicker on the top end, and this is to be expected.  The small valve /
high velocity flow Thunderheads would be expected to have a strong
bottom and midrange and to taper off at the top end, where the bigger valve Evo heads produce more power.   I don't know which bike is quicker overall, but the 72 is considerably more enjoyable to ride.  It feels much lighter and more responsive to rider input.

The Evo Sportster engine is a more reliable package by far than an ironhead.  No contest there.  You can expect at best, 30 thousand miles on an ironhead before you will need new guides and a valve job, for example.   It wouldn't surprise me to see an Evo engine go 100 thousand without being touched.  There are lots of performance parts available for the Evo engine (see Zipper's web site for example), and not nearly as much for the ironheads.  Thunderheads haven't been available since the 1970's, so if starting a project I would definately go with the Evo engine, unless I wanted to build a heritage type machine.

Scott